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|
Cooling system specifications
ITEM
| SPECIFICATIONS
|
| Coolant capacity
|
| Radiator and engine
| 1.02 liters (1.08 US qt, 0.90 Imp qt)
|
|
| At draining
| 0.74 liter (0.78
| US qt, 0.65
| Imp qt)
|
|
| Reserve tank
| 0.16 liter (0.17
| US qt, 0.14
| Imp qt)
| Radiator cap relief pressure
|
|
| 93.2 – 122.6 kPa (0.95 –
| 1.25 kgf/cm2, 13.5 – 17.8 psi)
| Thermostat
|
| Begin to open
| 81 – 84°C (178 – 183°F)
|
|
| Fully open
| 95°C (203°F)
|
|
|
| Valve lift
| 4.5 mm (0.18 in) minimum
| Recommended coolant
|
|
| High quality ethylene glycol antifreeze containing silicate-free
|
|
|
| corrosion inhibitors
|
|
| Standard coolant concentration
|
| 1:1 (mixture with distilled water)
|
CYLINDER HEAD/VALVES SPECIFICATIONS
|
|
|
|
|
|
| Unit: mm (in)
|
|
|
| ITEM
|
|
| STANDARD
| SERVICE LIMIT
|
| Cylinder compression at 490 min-1 (rpm)
|
| 1,294 kPa (13.2 kgf/cm2, 188 psi)
| –
|
| Valve clearance
|
|
| IN
| 0.16 ± 0.03 (0.006 ± 0.001)
| –
|
|
|
|
|
| EX
| 0.27 ± 0.03 (0.011 ± 0.001)
| –
|
| Valve, valve
|
| Valve stem O.D.
|
| IN
| 4.475 – 4.490 (0.1762 – 0.1768)
| 4.46 (0.176)
|
| guide
|
|
|
|
|
|
|
|
|
|
| EX
| 4.465 – 4.480 (0.1758 – 0.1764)
| 4.45 (0.175)
|
|
|
| Valve guide I.D.
|
| IN/EX
| 4.500
| – 4.512 (0.1772 – 0.1776)
| 4.540 (0.1787)
|
|
|
| Stem-to-guide
|
| IN
| 0.010
| – 0.037 (0.0004 – 0.0015)
| 0.07 (0.003)
|
|
|
| clearance
|
|
|
|
|
|
|
|
| EX
| 0.020 – 0.047 (0.0008 – 0.0019)
| 0.08 (0.003)
|
|
|
| Valve guide height
|
| IN/EX
| 13.8 – 14.0 (0.54 – 0.55)
| –
|
|
|
| Valve seat width
|
| IN/EX
| 0.90 – 1.10 (0.035 – 0.043)
| 1.50 (0.059)
|
| Valve spring
|
| Free length
|
| Inner
| 34.58
| (1.361)
| 32.85 (1.293)
|
|
|
|
|
| Outer
| 40.37
| (1.589)
| 38.35 (1.510)
|
| Rocker arm,
|
| Arm I.D.
|
| IN/EX
| 10.000 – 10.015 (0.3937 – 0.3943)
| 10.10 (0.398)
|
| rocker arm
|
|
|
|
|
|
|
|
|
| Shaft O.D.
|
| IN/EX
| 9.972
| – 9.987 (0.3926 – 0.3932)
| 9.91 (0.390)
|
| shaft
|
|
|
|
|
|
|
|
|
| Arm-to-shaft
|
| IN/EX
| 0.013
| – 0.043 (0.0005 – 0.0017)
| 0.10 (0.004)
|
|
|
| clearance
|
|
|
|
|
|
|
|
|
|
| Camshaft
|
| Cam lobe height
|
| IN
| 30.931 – 31.171 (1.2178 – 1.2272)
| 30.911 (1.2170)
|
|
|
|
|
| EX
| 30.839 – 31.079 (1.2141 – 1.2236)
| 30.819 (1.2133)
|
|
|
| Camshaft journal O.D.
|
| 19.959 – 19.980 (0.7858 – 0.7866)
| –
|
|
|
| Oil clearance
|
| 0.020
| – 0.062 (0.0008 – 0.0024)
| 0.10 (0.004)
|
| Cylinder
|
| Camshaft journal area I.D.
| 20.000 – 20.021 (0.7874 – 0.7882)
| –
|
| head
|
|
|
|
|
|
|
|
| Warpage
|
|
| –
| 0.05 (0.002)
|
|
CYLINDER/PISTON SPECIFICATIONS
|
|
|
| Unit: mm (in)
|
|
| ITEM
|
| STANDARD
| SERVICE LIMIT
|
| Cylinder
| I.D.
|
| 76.000 – 76.010 (2.9921 – 2.9925)
| 76.04 (2.994)
|
|
| Out-of-round
|
| –
| 0.010 (0.0004)
|
|
| Taper
|
| –
| 0.010 (0.0004)
|
|
| Warpage
|
| –
| 0.05 (0.002)
|
| Piston, piston
| Piston O.D. at 11 mm (0.4 in) from
| 75.960 – 75.980 (2.9905 – 2.9913)
| 75.89 (2.988)
|
| pin, piston
| bottom
|
|
|
|
|
|
| ring
|
|
|
|
|
| Piston pin hole I.D.
|
| 17.002 – 17.008 (0.6694 – 0.6696)
| 17.030 (0.6705)
|
|
| Piston pin O.D.
|
| 16.994 – 17.000 (0.6691 – 0.6693)
| 16.980 (0.6685)
|
|
| Piston-to-piston pin clearance
| 0.002 – 0.014 (0.0001 – 0.0006)
| 0.02 (0.001)
|
|
| Piston ring end
| Top
| 0.28 – 0.38 (0.011 – 0.015)
| 0.40 (0.016)
|
|
| gap
|
|
|
|
|
| Second
| 0.40 – 0.55 (0.016 – 0.022)
| 0.70 (0.028)
|
|
|
| Oil (side rail)
| 0.20 – 0.70 (0.008 – 0.028)
| 1.10 (0.043)
|
|
| Piston ring-to-ring
| Top
| 0.040 – 0.080 (0.0016 – 0.0031)
| 0.10 (0.004)
|
|
| groove clearance
|
|
|
|
|
| Second
| 0.015 – 0.050 (0.0006 – 0.0020)
| 0.09 (0.004)
|
| Cylinder-to-piston clearance
|
| 0.020 – 0.050 (0.0008 – 0.0020)
| 0.09 (0.004)
|
| Connecting rod small end I.D.
|
| 17.016 – 17.034 (0.6699 – 0.6706)
| 17.06 (0.672)
|
| Connecting rod-to-piston pin clearance
|
| 0.016 – 0.040 (0.0006 – 0.0016)
| 0.10 (0.004)
|
|
1-6
|
|
|
|
|
| GENERAL INFORMATION
|
| CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS
|
|
|
|
|
|
|
|
|
|
|
|
| Unit: mm (in)
|
|
| ITEM
|
|
| STANDARD
|
| SERVICE LIMIT
|
| Clutch lever freeplay
|
|
|
| 10 – 20 (0.4 – 0.8)
|
|
| –
|
| Clutch
| Spring free length
|
|
| 41.5 (1.63)
|
| 37.5 (1.48)
|
|
| Disc thickness
|
| Disc A/B
| 2.30 – 2.50 (0.091 – 0.098)
|
| 2.27 (0.089)
|
|
| Plate warpage
|
| Plate A/B
| –
|
| 0.30 (0.012)
|
| Clutch outer guide I.D.
|
|
|
| 20.000 – 20.021 (0.7874 – 0.7882)
|
| 20.04 (0.789)
|
| Mainshaft O.D. at clutch outer guide
|
|
| 19.967 – 19.980 (0.7861 – 0.7866)
|
| 19.947 (0.7853)
|
| ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
|
|
|
|
|
|
|
|
|
|
|
|
| Unit: mm (in)
|
|
| ITEM
|
|
| STANDARD
|
| SERVICE LIMIT
|
| Starter driven gear
|
| I.D.
|
|
| 34.000 – 34.013 (1.3386 – 1.3391)
|
| 34.033 (1.3399)
|
|
|
|
| O.D.
|
|
| 51.705 – 51.718 (2.0356 – 2.0361)
|
| 51.685 (2.0348)
|
| CRANKCASE/CRANKSHAFT/TRANSMISSION/BALANCER SPECIFICATIONS
|
|
|
|
|
|
|
|
|
|
|
|
| Unit: mm (in)
|
|
| ITEM
|
|
| STANDARD
|
| SERVICE LIMIT
|
| Crankshaft
| Runout
|
|
|
| –
|
| 0.03 (0.001)
|
|
| Connecting rod big end radial clearance
| 0.004 – 0.016 (0.0002 – 0.0006)
|
| 0.05 (0.002)
|
|
| Connecting rod big end side clearance
| 0.05 – 0.50 (0.002 – 0.020)
|
| 0.85 (0.033)
|
|
| Main journal oil clearance
| 0.018 – 0.045 (0.0007 – 0.0018)
|
| 0.075
| (0.0030)
|
|
| Main journal O.D.
|
|
| 33.985 – 34.000 (1.3380 – 1.3386)
|
| 33.975 (1.3376)
|
| Main journal bearing support I.D.
|
|
| 38.000 – 38.018 (1.4961 – 1.4968)
|
| 38.036 (1.4975)
|
| Transmission
| Gear I.D.
|
| M5, M6
| 23.000 – 23.021 (0.9055 – 0.9063)
|
| 23.07
| (0.908)
|
|
|
|
|
| C1
| 23.020 – 23.041 (0.9063 – 0.9071)
|
| 23.09
| (0.909)
|
|
|
|
|
| C2
| 25.000 – 25.021 (0.9843 – 0.9851)
|
| 25.04
| (0.986)
|
|
|
|
|
| C3, C4
| 28.000 – 28.021 (1.1024 – 1.1032)
|
| 28.04
| (1.104)
|
|
| Bushing O.D.
| M5, M6
| 22.959 – 22.980 (0.9039 – 0.9047)
|
| 22.91
| (0.902)
|
|
|
|
|
| C1
| 22.984 – 23.005 (0.9049 – 0.9057)
|
| 22.47
| (0.885)
|
|
|
|
|
| C2
| 24.959 – 24.980 (0.9826 – 0.9835)
|
| 24.90
| (0.980)
|
|
|
|
|
| C3, C4
| 27.959 – 27.980 (1.1007 – 1.1016)
|
| 27.95
| (1.100)
|
|
| Gear-to-bushing
| M5, M6, C2,
| 0.020 – 0.062 (0.0008 – 0.0024)
|
| 0.10 (0.004)
|
|
| clearance
|
| C3, C4
|
|
|
|
|
|
|
|
|
|
|
|
|
| C1
| 0.015 – 0.057 (0.0006 – 0.0022)
|
| 0.10 (0.004)
|
|
| Bushing I.D.
|
| M5, C1
| 20.000 – 20.021 (0.7874 – 0.7882)
|
| 20.05
| (0.789)
|
|
|
|
|
| C2
| 22.000 – 22.021 (0.8661 – 0.8670)
|
| 22.07
| (0.869)
|
|
|
|
|
| C3
| 25.000 – 25.021 (0.9843 – 0.9851)
|
| 25.04
| (0.986)
|
|
| Mainshaft /
|
| at M5 bushing
| 19.959 – 19.980 (0.7858 – 0.7866)
|
| 19.91
| (0.784)
|
|
| countershaft O.D.
|
|
|
|
|
|
|
| at C1 bushing
| 19.959 – 19.980 (0.7858 – 0.7866)
|
| 19.91
| (0.784)
|
|
|
|
|
| at C2 bushing
| 21.959 – 21.980 (0.8645 – 0.8654)
|
| 21.91
| (0.863)
|
|
|
|
|
| at C3 bushing
| 24.959 – 24.980 (0.9826 – 0.9835)
|
| 24.90
| (0.980)
|
|
| Bushing-to-shaft
| M5, C1, C2, C3
| 0.020 – 0.062 (0.0008 – 0.0024)
|
| 0.10 (0.004)
|
|
| clearance
|
|
|
|
|
|
|
|
|
|
|
|
| Shift fork,
| Shift fork shaft O.D.
|
|
| 11.957 – 11.968 (0.4707 – 0.4712)
|
| 11.95
| (0.470)
|
| shift fork
|
|
|
|
|
|
|
|
| Shift fork I.D.
|
|
| 12.000 – 12.018 (0.4724 – 0.4731)
|
| 12.05
| (0.474)
|
| shaft
|
|
|
|
|
| Shift fork claw thickness
| 4.93 – 5.00 (0.194 – 0.197)
|
| 4.82 (0.190)
|
| Shift drum
| Shift drum O.D.
| Left side
| 13.966 – 13.984 (0.5498 – 0.5506)
|
| 13.94
| (0.549)
|
|
| Shift drum journal
| Left side
| 14.000 – 14.027 (0.5512 – 0.5522)
|
| 14.06
| (0.554)
|
|
| I.D.
|
|
|
|
|
|
|
|
|
|
|
|
|
| Shift drum-to-shift
|
|
|
|
|
|
|
|
| drum journal
|
| Left side
| 0.016 – 0.061 (0.0006 – 0.0024)
|
| 0.08 (0.003)
|
|
| clearance
|
|
|
|
|
|
|
|
|
1-7
GENERAL INFORMATION
FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS
|
|
|
| Unit: mm (in)
|
|
| ITEM
|
| STANDARD
| SERVICE LIMIT
|
| Minimum tire thread depth
|
| –
| 3.0 (0.12)
|
| Cold tire pressure
| Driver only
|
| 150 kPa (1.50 kgf/cm2, 22 psi)
| –
|
|
| Driver and passenger
| 150 kPa (1.50 kgf/cm2, 22 psi)
| –
|
| Axle runout
|
|
| –
| 0.2 (0.01)
|
| Wheel rim runout
| Radial
|
| –
| 2.0 (0.08)
|
|
| Axial
|
| –
| 2.0 (0.08)
|
| Wheel hub-to-rim distance
|
| 23.45 ± 1.0 (0.92 ± 0.04)
| –
|
| Fork
| Spring free length (Right side only)
| 575.0 (22.64)
| –
|
|
| Pipe runout
|
| –
| 0.20 (0.008)
|
|
| Recommended fork fluid
| Honda ULTRA CUSHION OIL 10W or
| –
|
|
|
|
| equivalent
|
|
|
|
|
|
|
| Fluid level
| Right
| 122 (4.8)
| –
|
|
|
| Left
| 38 (1.5)
|
|
|
| Fluid capacity
| Right
| 658 ± 2.5 cm3
| –
|
|
|
|
| (22.3 ± 0.08 US oz, 23.2 ± 0.09 Imp oz)
|
|
|
|
|
|
|
|
| Left
| 683 ± 2.5 cm3
|
|
|
|
|
| (23.1 ± 0.08 US oz, 24.0 ± 0.09 Imp oz)
|
|
| Steering head bearing
| pre-load
|
| 10.6 – 21.2 N
| –
|
|
|
|
| (1.08 – 2.16 kgf, 2.38 – 4.77 lbf)
|
|
|
REAR WHEEL/SUSPENSION SPECIFICATIONS
|
|
| Unit: mm (in)
| ITEM
| STANDARD
| SERVICE LIMIT
| Minimum tire thread depth
|
| –
| 3.0 (0.12)
| Cold tire pressure
| Driver only
| 150 kPa (1.50 kgf/cm2, 22 psi)
| –
|
| Driver and passenger
| 150 kPa (1.50 kgf/cm2, 22 psi)
| –
| Axle runout
|
| –
| 0.2 (0.01)
| Wheel rim runout
| Radial
| –
| 2.0 (0.08)
|
| Axial
| –
| 2.0 (0.08)
| Wheel hub-to-rim distance
|
| 26.9 ± 1.0 (1.06 ± 0.04)
| –
| Drive chain
| Size/link
| DID520VF-106LE
| –
|
| Slack
| 25 – 35 (1.0 – 1.4)
| –
|
BRAKE SYSTEM SPECIFICATIONS
|
|
| Unit: mm (in)
|
| ITEM
| STANDARD
| SERVICE LIMIT
| Front
| Specified brake fluid
| DOT 3 or DOT 4
| –
|
| Brake pad wear indicator
| –
| To groove
|
| Brake disc thickness
| 3.3 – 3.7 (0.13 – 0.15)
| 3.0 (0.12)
|
| Brake disc warpage
| –
| 0.3 (0.01)
|
| Master cylinder I.D.
| 12.700 – 12.743 (0.5000 – 0.5017)
| 12.755 (0.5022)
|
| Master piston O.D.
| 12.657 – 12.684 (0.4983 – 0.4994)
| 12.645 (0.4978)
|
| Caliper cylinder I.D.
| 27.000 – 27.050 (1.0630 – 1.0650)
| 27.060 (1.0654)
|
| Caliper piston O.D.
| 26.935 – 26.968 (1.0604 – 1.0617)
| 26.89 (1.0587)
| Rear
| Specified brake fluid
| DOT 3 or DOT 4
| –
|
| Brake pad wear indicator
| –
| To groove
|
| Brake disc thickness
| 4.3 – 4.7 (0.17 – 0.19)
| 4.0 (0.16)
|
| Brake disc warpage
| –
| 0.3 (0.01)
|
| Master cylinder I.D.
| 12.700 – 12.743 (0.5000 – 0.5017)
| 12.755 (0.5022)
|
| Master piston O.D.
| 12.657 – 12.684 (0.4983 – 0.4994)
| 12.645 (0.4978)
|
| Caliper cylinder I.D.
| 27.000 – 27.050 (1.0630 – 1.0650)
| 27.060 (1.0654)
|
| Caliper piston O.D.
| 26.935 – 26.968 (1.0604 – 1.0617)
| 26.89 (1.0587)
|
| Brake pedal height
| 64 – 65 (2.52 – 2.56)
| –
|
1-8
|
|
|
|
| GENERAL INFORMATION
|
| BATTERY/CHARGING SYSTEM SPECIFICATIONS
|
|
|
|
|
|
|
|
|
|
|
| ITEM
|
|
| SPECIFICATIONS
|
|
| Battery
| Type
|
|
| YTX7L-BS
|
|
|
| Capacity
|
|
| 12 V - 6 Ah (10 HR)
|
|
|
| Current leakage
|
|
| 0.34 mA max.
|
|
|
| Voltage
|
| Fully charged
|
| 13.0 – 13.2 V
|
|
|
| (20°C/68°F)
|
|
|
|
|
|
|
|
| Needs
|
| Below 12.3 V
|
|
|
|
|
| charging
|
|
|
|
|
|
|
|
|
|
|
| Charging current
|
| Normal
|
| 0.6 A/5 – 10 h
|
|
|
|
|
| Quick
|
| 3 A/1 h
|
|
| Alternator
| Capacity
|
|
|
| 0.34 kW/5,000 min-1 (rpm)
|
|
|
| Charging coil resistance (20°C/68°F)
|
| 0.1 – 1.0 Ω
|
|
| LIGHTS/METERS/SWITCHES SPECIFICATIONS
|
|
|
|
|
|
|
|
|
|
|
| ITEM
|
|
| SPECIFICATION
|
|
| Bulbs
| Headlight
|
|
| 12 V - 60/55 W
|
|
|
| Position light
|
|
| 12 V - 5 W
|
|
|
| Brake/taillight
|
|
| 12 V - 21/5 W
|
|
|
| Front turn signal light
|
|
| 12 V - 21 W x 2
|
|
|
| Rear turn signal light
|
|
| 12 V - 21 W x 2
|
|
|
| Instrument light
|
|
| LED
|
|
|
| Turn signal indicator
|
|
| LED
|
|
|
| High beam indicator
|
|
| LED
|
|
|
| Neutral indicator
|
|
| LED
|
|
|
| MIL
|
|
| LED
|
|
| Fuse
| Main fuse
|
|
| 30 A
|
|
|
| Sub fuse
|
|
| 10 A x 5, 5 A x 1
|
|
|
TORQUE VALUES
STANDARD TORQUE VALUES
FASTENER TYPE
| TORQUE
| FASTENER TYPE
| TORQUE
|
| N·m (kgf·m, lbf·ft)
| N·m (kgf·m, lbf·ft)
|
|
|
|
| 5 mm bolt and nut
| 5.2
| (0.5,
| 3.8)
| 5 mm screw
| 4.2
| (0.4,
| 3.1)
|
| 6 mm bolt and nut
| 10 (1.0, 7)
| 6 mm screw
| 9.0
| (0.9,
| 6.6)
|
| (Include SH flange bolt)
|
|
|
|
|
|
|
|
|
|
|
| 6 mm flange bolt (8 mm head, large
|
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| 8 mm bolt and nut
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| (2.2,
| 16)
| flange) and nut
| 12 (1.2, 9)
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| 10 mm bolt and nut
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| (3.5,
| 25)
| 8 mm flange bolt and nut
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| (2.8,
| 20)
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| 12 mm bolt and nut
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| (5.5,
| 40)
| 10 mm flange bolt and nut
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| (4.0,
| 29)
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1-9
GENERAL INFORMATION
ENGINE & FRAME TORQUE VALUES
• Torque specifications listed below are for important fasteners.
• Others should be tightened to standard torque values listed above.
FRAME/BODY PANELS/EXHAUST SYSTEM
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| ITEM
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| Q'TY
| THREAD
| TORQUE
| REMARKS
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| DIA. (mm)
| N·m (kgf·m, lbf·ft)
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| Hook bolt
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| (2.1, 15)
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| Left side cover assembly screw
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| 0.9
| (0.1, 0.7)
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| Right fuel tank shroud assembly screw
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| 0.9
| (0.1, 0.7)
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| Left fuel tank shroud assembly screw
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| 0.9
| (0.1, 0.7)
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| Headlight cowl mounting bolt
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| 8.5
| (0.9, 6.3)
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| Rear side reflector mounting nut (U type
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| 1.5
| (0.2, 1.1)
| U-nut
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| only)
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| Rear reflector mounting nut
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| 1.5
| (0.2, 1.1)
| U-nut
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| Brake/taillight mounting screw
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| 4.5
| (0.5, 3.3)
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| Exhaust pipe protector socket bolt
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| 12 (1.2, 9)
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| Muffler protector cover screw
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| 1.5
| (0.2, 1.1)
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| Muffler front mounting bolt
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| (3.3, 24)
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| Muffler band bolt
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| 22.5 (2.3, 17)
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| Exhaust pipe joint nut
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| (1.8, 13)
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| Exhaust pipe stud bolt
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| –
| See page 2-11
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| Air cleaner connecting hose band screw
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| 1.5
| (0.2, 1.1)
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| Sub-frame upper mounting nut
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| (2.8, 20)
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| Sub-frame lower mounting bolt
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| (2.8, 20)
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| Rear master cylinder reservoir mounting
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| 10 (1.0, 7)
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| bolt
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| Sidestand pivot bolt
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| 10 (1.0, 7)
| See page 2-14
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| Sidestand pivot lock nut
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| (3.1, 22)
| U-nut, See page 2-14
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| MAINTENANCE
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| ITEM
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| Q'TY
| THREAD
| TORQUE
| REMARKS
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| DIA. (mm)
| N·m (kgf·m, lbf·ft)
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| Throttle cable A adjuster lock nut (throttle
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| body side)
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| 3.0
| (0.3, 2.2)
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| Air cleaner cover screw
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| 1.2
| (0.1, 0.9)
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| Spark plug
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| (1.6, 12)
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| Crankshaft hole cap
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| 8.0
| (0.8, 5.9)
| Apply engine oil to the
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| threads.
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| Timing hole cap
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| 6.0
| (0.6, 4.4)
| Apply engine oil to the
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| threads.
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| Engine oil drain bolt
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| (2.4, 18)
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| Drive chain adjuster lock nut
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| (2.8, 20)
| UBS nut
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| Rear axle nut
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| (9.0, 65)
| U-nut
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| Drive sprocket fixing plate bolt
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| 10 (1.0, 7)
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| Driven sprocket nut
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| (5.1, 37)
| U-nut
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| Rear master cylinder reservoir mounting
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| 10 (1.0, 7)
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| bolt
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| Master cylinder reservoir cover screw
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| 1.5
| (0.2, 1.1)
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| Rear master cylinder push rod lock nut
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| 17.2 (1.8, 13)
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| Front spoke
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| BC 3.2
| 3.7
| (0.4, 2.7)
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| Rear spoke
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| BC 3.2
| 3.7
| (0.4, 2.7)
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| PGM-FI SYSTEM
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| ITEM
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| Q'TY
| THREAD
| TORQUE
| REMARKS
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| DIA. (mm)
| N·m (kgf·m, lbf·ft)
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| Sensor unit torx screw
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| 3.4
| (0.3, 2.5)
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| ECT sensor
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| (2.5, 18)
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| O2 sensor
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| (2.5, 18)
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| Bank angle sensor mounting nut
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| 9.0
| (0.9, 6.6)
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1-10
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| GENERAL INFORMATION
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| IGNITION SYSTEM
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| ITEM
| Q'TY
| THREAD
| TORQUE
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| REMARKS
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| DIA. (mm)
| N·m (kgf·m, lbf·ft)
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| Timing hole cap
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| 6.0
| (0.6, 4.4)
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| Apply engine oil to the
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| threads.
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| ELECTRIC STARTER
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| ITEM
| Q'TY
| THREAD
| TORQUE
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| REMARKS
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| DIA. (mm)
| N·m (kgf·m, lbf·ft)
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| Negative brush screw
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| 3.7
| (0.4, 2.7)
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| Starter motor assembly bolt
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| 4.9
| (0.5, 3.6)
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| FUEL SYSTEM
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| ITEM
| Q'TY
| THREAD
| TORQUE
|
| REMARKS
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| DIA. (mm)
| N·m (kgf·m, lbf·ft)
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| Fuel pump mounting nut
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| 12 (1.2, 9)
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| For tightening sequence
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|
|
| (page 7-9).
|
| Air cleaner housing mounting bolt
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| 7.0
| (0.7, 5.2)
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| Insulator band screw
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| 4.2
| (0.4, 3.1)
|
| See page 7-13
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| Air cleaner connecting hose band screw
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| 1.5
| (0.2, 1.1)
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| Throttle cable stay screw
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| 3.4
| (0.3, 2.5)
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| Clamp stay screw
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| 3.4
| (0.3, 2.5)
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| Throttle cable A joint nut (grip side)
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| 1.5
| (0.2, 1.1)
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| Throttle cable B joint nut (grip side)
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| 1.5
| (0.2, 1.1)
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| Throttle cable B nut (throttle body side)
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| 3.0
| (0.3, 2.2)
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| Injector joint mounting bolt
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| 5.1
| (0.5, 3.8)
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| IACV setting plate torx screw
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| 2.1
| (0.2, 1.5)
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| PAIR check valve cover bolt
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| 5.2
| (0.5, 3.8)
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| COOLING SYSTEM
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|
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| ITEM
| Q'TY
| THREAD
| TORQUE
|
| REMARKS
|
| DIA. (mm)
| N·m (kgf·m, lbf·ft)
|
|
|
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|
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| Water hose band screw
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| –
|
| –
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| See page 9-7
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| Fan motor shroud mounting bolt
|
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| 8.5
| (0.9, 6.3)
|
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| Fan motor screw
|
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| 2.7
| (0.3, 2.0)
|
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| Cooling fan nut
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| 1.0
| (0.1, 0.7)
|
| Apply locking agent to the
|
|
|
|
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|
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| threads.
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| Water pump impeller
|
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| 10 (1.0, 7)
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| CYLINDER HEAD/VALVES
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|
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| ITEM
| Q'TY
| THREAD
| TORQUE
|
| REMARKS
|
| DIA. (mm)
| N·m (kgf·m, lbf·ft)
|
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| Cylinder head cover bolt
|
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| 10 (1.0, 7)
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| Camshaft holder mounting bolt
|
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| 12 (1.2, 9)
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| Apply engine oil to the threads
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| and seating surface.
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| Cylinder head mounting nut
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| (4.6, 33)
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| Apply engine oil to the threads
|
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| and seating surface.
|
| Cam chain tensioner lifter plug
|
|
| 4.2
| (0.4, 3.1)
|
|
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| CYLINDER/PISTON
|
|
|
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|
|
|
|
| ITEM
| Q'TY
| THREAD
| TORQUE
|
| REMARKS
|
| DIA. (mm)
| N·m (kgf·m, lbf·ft)
|
|
|
|
|
|
|
| Cylinder stud bolt
|
|
|
| –
|
| See page 11-4
|
| Cam chain tensioner lifter plug
|
|
| 4.2
| (0.4, 3.1)
|
|
|
|
1-11
GENERAL INFORMATION
|