Use limits: brake shoe 4.5mm

 

 

 

Specification

Diameter of front liquid brake plate: ¦Х280mm

*Attention

• Wipe brake plate with #120abrasive paper if it rusts • Micrometer is the only choice for measurement.

If the thickness of brake plate and brake shoe are less than maintenance value or polluted by grease, please replace them.

 

* Attention

• Micrometer and vernier caliper are the only choices for measurement.

 

1.3.3 Installment

Install front wheel

Install front liquid brake oil pipe and brake cylinder units

Do not get grease on brake shoe

* Attention

If there is grease on brake shoe, brake ability will reduce and cause brake failure

 

Fasten bolts to the setting torsion force

Torsion force:

Former brake disc retaining bolt 5-10NЎ¤m

Under the brake fluid before pump installation bolt 22-34NЎ¤m

Liquid brake oil pump before installation bolt 5-10NЎ¤m

Front wheel spindle 100-113NЎ¤m

Front wheel head bolt 5-10NЎ¤m

1.4 Back liquid brake

1.4.1 Disassembly

Disassemble back brake oil pump units

Disassemble back brake cylinder units

Disassemble back wheel

Disassemble bake disc from back wheel hub

 

NoteЈє

Generally speaking, brake disc can not be disassembled. If needs, heat it.

* Attention

• Change of brake shoe • If using brake shoe again, mark it on its side before disassembly to make it available back to the original position

Disassemble the following units from back wheel

Back brake:

1. Back liquid brake units

2. Brake shoe units

3. Lining

4. Connection plate

1.4.2 Check

Check the abrasive wear condition of brake shoe. Replace it when necessary.

Measure brake shoeЎўbrake plate and then write down the maximum number.

Measure the thickness of brake shoe.

Use limits: brake shoe 4.5mm

 

 

Specification

Diameter of front liquid brake plate: ¦Х280mm

*Attention

• Wipe brake plate with #120abrasive paper if it rusts • Micrometer is the only choice for measurement.

If the thickness of brake plate and brake shoe are less than maintenance value or polluted by grease, please replace them.

 

 

* Attention

• Micrometer and vernier caliper are the only choices for measurement.

 

1.4.3 Installment

Install front wheel

Install front liquid brake oil pipe and brake cylinder units

Do not get grease on brake shoe

* Attention

If there is grease on brake shoe, brake ability will reduce and cause brake failure

 

Fasten bolts to the setting torsion force

Torsion force:

Former brake disc retaining bolt 5-10NЎ¤m

Under the brake fluid before pump installation bolt 22-34NЎ¤m

Liquid brake oil pump before installation bolt 5-10NЎ¤m

Front wheel spindle 100-113NЎ¤m

Front wheel head bolt 5-10NЎ¤m

No oil stain shall be on brake shoe and brake disk.

If any, use brake cleaner fluid.

*Attention

Oil stain on brake shoe will eliminate braking performance.

Body outer panels

1 Front and right turn light 2 Front and left turn light 3 Front night-light fixed position 4 Pod

5 Right mounting plate of pod 6 Left mounting plate of pod 7 Headlight 8 Instrument assembly

9 Front splash guard 10 Right and left oil tank guard plate gusset piece 11 Right back plate 12 Left back plate 13 Right and left back plate 14 Left dale 15 Back plate of left oil tank 16 Front of back splash guard 17 Right and left guard plate gusset piece 18 Seat cushion 19 Left kneelet 20 Right kneelet 21 Back plate of right oil tank 22 Right decorative plate 23 Back license plate lamp 24 Back and left turn light 25 Back and right turn light 26 Back splash guard 27 Back splash guardўт 28 Back taillight 29 Back of back splash guard

II Vehicle Housing

Disassemble body as the following order:

 

rearview mirror Ўъfront pod Ўъinstrument support Ўъinstrument Ўъback pod Ўъfront splash guard Ўъseat cushion Ўъdecorating plate of left and right front back plate Ўъleft and right front back plateЎъ front and back junction plate of right and left back plateЎъ bottom coverЎъ left and right back plate of oil tank Ўъ right and left back guard board Ўъright and left step tread ЎъtaillightЎъ back splash plate Ўъ back license tag support

* Attention

Do not damage exterior parts during assembly and disassembly.

Do not damage the jaws on the exterior parts of the vehicle during assembly or disassembly.

Align built-in panel and cover plate to their grooves respectively.

Correctly install paw of each part during combination.

Do not damage the fittings during exterior part installation.
Front wheel/front suspension

Front wheel

1 Front wheel axleM14*1.5*219 2 Odometer wheel gear units 3 Front wheel sealed units 4 Front wheel middle shaft sleeve 5 Cycle valve6 vacuum tyre 100/80-17 7 Front wheel ring 8 Liquid brake plate erection bolt

9 Front wheel left shaft sleeve 10 Antifriction bearing 6202-2RS 11 Front brake plate