Periodic Maintenance Schedule

	Mileage and interval Items	Every 300 KM	Every KM	Every KM	Every KM	Every KM	Every KM	Tools
New Vehicle	One month	three months	Six months	Twelve months	Fifteen months
*	Air cleaner	I		C	C	R	C	Common tool
*	Gasoline filter	I			I	R		Common tool
*	Engine oil filter	C			C	C		Common tool
	Engine oil replacement	R	Once every 1000KM	Common tool
	Tyre pressure	I	I	I	I	I	I	Tyre pressure gauge, air inflator
	Battery inspection	I	I	I	I	I	I	Densimeter, multimter
	Actuating clearance inspection	I	I	I	I	I	I	Common tool
	Inspection of steering handle bar looseness	I			I	I		Common tool
	Shock absorber actuating inspection	I			I	I		Common tool
	Inspection of looseness of bolts at all positions	I	I	I	I	I	I	Torque wrench
	Check if gearbox leaks oil	I	I	I	I	I	I	Common tool
*	Spark plug inspection and replacement	I		I	R	R	I	Common tool
*	Gearbox oil replacement	I	Once every 5000KM	Common tool
	Lubrication of all the places on the vehicle				L	L		Lubricant injector
	Exhaust pipe	I	I	I	I	I	I	Common tool
*	Ignition timing	I	I	I	I	I	I	Timing light
*	Restrictor	A	I	A	A	A	A	Tachometer, CO HC analyzer
*	Idle exhaust gas inspection	A	I	A	A	A	A
*	Throttle inspection	I		I	I	I	I	Common tool
	Fuel hose inspection	I		I	I	I	I	Common tool
	Light instrument and electric apparatus	I	I	I	I	I	I	Visual multimeter
	Main stand and side stand	I			I	I		Common tool
	Shock absorber			I	I	I	I	Common tool
*	Torque of engine bolt	I		I	I	I	I	Torque wrench

Expected Inspection

	Ignition system -- perform maintenance inspection on obvious and continuous ignition malfunctions, engine on fire, overheated back burning and others.
	Carbon deposit removal -- obvious underpowered, get rid of carbon deposit at cylinder head, piston head and air exhaust system.
	Piston and cylinder -- when cylinder is over worn or stuck, please replace it.

 

Please go to your local Qianjiang Motorcycle dealer periodically for inspection and adjustment to keep your vehicle in best conditions.

In above table, monthly 1000km travel is employed as reference.

IЎЄ Inspect AЎЄAdjust RЎЄReplace CЎЄClean LЎЄLubricate

 

Note: 1. Ў°*Ў± for items involved in exhaust gas, which meets regulations of national environmental protection. Normal maintenance shall be performed according to specifications on the userЎЇs manual; unauthorized repair and adjustment are forbidden. We will not be responsible for the results.

2. You shall clean more frequently the air cleaner to extend its service life when your motorcycle is used on sand-gravel roads or in severely polluted environment.

3. More frequent servicing may be required when the motorcycle is often driven at high speed or travels a long distance.

Engine Oil/Filter

Engine oil level

*Attention

• Motorcycle shall stand on the flat ground while checking engine oil level. •Inspect engine oil level when the engine has run for 2~3mintues or stopped for 2~3minutes.

Check engine oil level

When the engine oil level sensor alarms, refill engine oil to its upper limit.

Engine oil replacement

* Attention

When the engine is warmed up, replace engine oil. The oil can flow out easily.

Shut down engine.

Screw off the drain plug at the bottom of crankcase to drain engine oil.

When the engine oil is completely drained, put back cleaned drain plug and sealing ring.

Refill engine oil to specified level.

Engine oil volume: 1.0-1.2L

Check if there is engine oil leakage. Start the engine and run the engine on idle for a few minutes.

Check engine oil level again.

Gasoline filter

Check of degradation and damage of fuel pipe.

If there is any degradation, damage or fuel leakage, new products should replace the old ones.

 

 

Warning!

No open flames.

Check/Adjustment of accelerator stay wire

Check the smoothness of accelerator stay wire.

Check the play of accelerator stay wire.

Free stroke: 2-6mm

Side of the restrictor is the main parts which should be adjusted.

Loosen the hold-down nut and rotate to adjust nuts.

Air filter

Change of air filter

Disassemble seat cushion

 

 

 

Disassemble backplate of the right fuel tank

Disassemble right knee board.

Disassemble backplate of the left fuel tank

Disassemble left knee board.

 

Disassemble gusset plate of right and left fuel tank backplate

 

Disassemble air filter cover; fix bolts; take down the cover.

Disassemble bolts; take down air filter.

Disassemble filter sponge from air filter.

 

 

Check whether the filter sponge is polluted or damaged.

If there is pollution or damage, please replace a new one.

If there is pollution, please replace and wash.

How to wash the filter sponge:

a) Wash it in the clean washing oil.

b) Make it fully dry.

c) Soak it in the clean gear oil until soaking well.

d) Squeeze out the extra oil in sponge.

 

 

Replacing Time

If driving under dusty condition or in rainy days frequently, replace the air cleaner earlier.

*Attention

• When installing air filter cover, please make sure that it is finished well.

Spark plug

Pull out head of spark plug.

 

Disassemble spark plug with spark plug sleeve.

Check the burning, pollution and carbon deposit of spark plug.

If the conditions above happen, please clear with spark plug scavenger or steel brush.

 

Clearance inspection of spark plug

Gap: 0.7-0.8mm

Spark plug type: CR8E (NGK)

*Attention

When installing spark plug, youЎЇd better install with hands and then use spark plug sleeve to tighten.

Storage battery

Disassembly of storage battery

Open seat cushion

Disassemble gusset plate of right and left fuel tank backplate.

Disassemble air filter cover

Disassemble negative wire first and then the positive one.

Take out storage battery.

Warning!

During positive lead wire disconnection, be sure to prevent the tools being used from touching the frame; or it will result in short circuit sparks, which may ignite gasoline and damage battery. It is dangerous!

Install the battery in reverse order of removal.

Warning!

To avoid short circuit, please connect positive (+) lead wire first, then the negative (-) lead wire.

 

Check of the charging state (closed circuit voltage)

Open seat cushion

Open roof cover of air filter; disassemble joint wire of storage battery.

Measure the battery voltage using a voltmeter.

Fully charged: 13.1V

Undercharge: 12.3V

* Attention

Voltmeter shall be used for charging inspection.

Charging

Connection method: Positive pole of battery charger is connected to battery positive lead wire;
Negative pole of battery charger is connected to battery negative lead wire.

Warning!

• Battery shall be away from fire. • Shut off charger switch first before or after charging in case sparks may be generated at connection parts, which may result in explosion. • During charging, please take the current time labeled on the battery as basic time.

 

* Attention

• Battery quick recharging is not recommended except in case of emergency. • After recharging, wait at least 30minutes and then measure the battery voltage.